Shuttle racking, also known as AR Shuttle, is a high-density storage solution that offers flexibility in inventory management by operating as either FIFO (First In, First Out) or LIFO (Last In, First Out). This innovative system utilizes powered shuttles to efficiently move pallets into and out of the racking structure, making it an ideal choice for various storage needs.
How Shuttle Racking Works
The shuttle racking system operates using an electric carriage, commonly referred to as a Pallet Shuttle. This automated device manages the storage and retrieval of pallets within the racking lanes. By automating these processes, the system significantly reduces the time required for loading and unloading operations.
Loading is conducted from one side of the rack using a forklift truck, while unloading occurs from the opposite side. This dual-sided approach enhances operational efficiency and streamlines warehouse workflows.
Applications of Shuttle Racking
Shuttle racking systems are particularly well-suited for:
- Food and Beverage Production and Distribution: Ideal for managing inventory in fast-paced environments.
- Dairy Products: Perfect for temperature-sensitive items requiring efficient storage and retrieval.
- High-Value SKUs: Ensures secure and organized storage for valuable goods.
- Fast-Moving Low SKU Products: Facilitates quick and efficient access to frequently handled items.
Moreover, shuttle racking can be seamlessly integrated with other racking systems to further enhance productivity and storage capacity.
Easy Operation with Remote Control
The system is operated through a user-friendly remote control or Wi-Fi-enabled tablet. The rechargeable remote control, shown on the right, can manage up to four shuttles within a 150-meter range. It features an LED screen that provides real-time information on the chosen operation and the number of pallets being handled.
Benefits of Shuttle Racking
Shuttle racking offers several advantages, including:
- High-Density Functionality: Maximizes storage space by efficiently utilizing vertical and horizontal space.
- Reduced Risk of Accidents: Minimizes the need for forklift trucks inside aisles, lowering the potential for accidents.
- Enhanced Storage Flexibility: Accommodates a diverse range of product types.
- Faster Storage and Retrieval: Reduces the time needed to store and extract pallets.
- Lower Operating Costs: Decreases the need for additional fork trucks and operators, and reduces damage to goods and racking systems. This also lowers maintenance costs and energy consumption for temperature and humidity control.
- Increased Productivity: Boosts product flow and operational efficiency.
- Damage Reduction: Prevents forklift damage by keeping vehicles out of the aisles.
- Ideal for Cold Storage Warehouses: Suitable for environments requiring controlled temperatures.
Over the years, 2h Storage Solutions has successfully installed numerous shuttle racking systems and other material handling solutions. For more information or to discuss how shuttle racking can benefit your warehouse, contact us today at 01937 585057.
